Automatic Carton Box Corrugated Paper Making Machine Line

• Customization: Available
• Certification: CE
• Application: Commodity, Machinery & Hardware, Alcohol, Toy, Chemical, Apparel, Gifts & Arts, Medical, Food, Fruit
• Model NO.: ZM-1800
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Type: Carton Production Line
• Automatic Grade: Automatic
• Transport Package: Container
• Origin: China
• Production Capacity: 120m/Min

Product Description

Automatic Carton Box Corrugated Paper Making Machine Line

Device Configuration

No.	Name of machine	Unit	Qty	Notes
1	Hydraulic mill roll  stand	set	5	Hydraulic swing arm, hydraulic clamping, deviation adjustment, alignment, expansion type clip head, six point through air disc pneumatic tension.
	Chart	Set	10	Length of lead rail: 4510mm,The chart is 10mm medium plate welded.
2	Surfacer paper preheater	Set	2	Roller d=600mm,including pressure certificate. Wrap angle 60°-270° electrical adjustment.
3	Core paper preheater	Set	2	Roller d=600mm,including pressure certificate. Wrap angle 60°-270° electrical adjustment.
4	Adsorption single facer	Set	2	Corrugated main roller d=320mm,52CrMo alloy steel. Separate transmission case, cardan joint driving.
5	Tri preheater	Set	1	Roller d=600mm,including pressure certificate. Wrap angle 60°-270° electrical adjustment.
6	Double coating machine	Set	1	The coating roller diameter is d=240mm. Engraved with 25 lines of pit type texture. Separate frequency conversion notor driving, PLC control and digital display of the coating glue quantity.
7	Overbridge	Set	1	Adsorption tension and electric rectifying.
8	Double facer	Set	1	14 pieces of heating board in the drying section, 4 meters of the cooling section. Equipped with hydraulic scending and descending device of the pressure roll. Compression gravity pressure roll in the heating section. The transmission department is gear transmitted. Oil lubrication.
9	High speed thin blade slitter scorer	Set	1	Electric scending and descending. Electric rectifying. 5 knives 8 lines. The blade is made of tungsten alloy steel.
10	Computerized straight blade cut off	Set	1	Servo motor control straight knife structure. Germany Kebi servo controller to for the motor motition. Contactor is Eview brand made in Taiwan. Clear 10.4 inch display screen.
11	Right angle stacker	Set	1	Electrical adjustment of the paper dimension. pneumatic control of the horizontal paper vonveying.
12	Glue kitchen	Set	1	Pipes are on client's own arrangement. The glue kitchen inclues the carrier tank, main body tank, storage tank, glue transmitting pump and glue returning pump.
13	Gas system	Set	1	Including 1 set of 0.6m³ storage tank. The air pump is on client's own arrangement.
14	Steam system	Set	1	Boiler and pipes are on client's own arrangement.
15	Electric control box	Set	1	The operation is simple and covenient. The speed display box has the display of each unit, unit calling and sudden stop function. The main relay is CHNT or DELIXI brand.

Machine Specification

1, Max width: 1800mm

2, Design speed: 120m/min

3, Economic speed 100m/m

Notes: The testing cardboard for line speed should meet the below requirements ( The machine surface temperature shouldn't below 172ºC )

a, the base paper degree shouldn't below B degree

b, the base paper moisture content: 11%±2%

c, the surface paper: 100-250g/m2

d, the core paper: 100--250g/m2

e, the corrugated paper: 100-200g/m2

4, The flute combination is A, C, B, E ( or under customer's choice )

5, Steam

a, steam quantity 2500-3000Kg/Hr

b, max pressure: 1.2Mpa

c, normal pressure:  0.8-1.1Mpa

6, Electric: 380V     50Hz         3 phase 4 lines

7, Total power: 150KW ( approxmately ), Actural power: 150KW ( approxmately in max speed 8,Equipment area: 60m×10m×5m ( the layout drawing sheet is the standard length )

9, The paper output direction: It depends on the customer's workshop if the transmission on the left or right.

10, Applicability: A, B, C base paper

Hydraulic Mill Reel Stand  

1, Reel Stand driven by hydraulic

2, Kraft paper range

Width:   Max:1900mm       Min:900mm

Diameter:Max: d=1400mm     Min:d=350mm

3, Max load-bearing: 2500kg (One side)

4, Main roller dia.:d=219mm

5, Pneumatic Source Pressure(Mpa):0.4---0.8Mpa

6, Power: 3100V 50Hz

Spec of hydraulic system:

1, Working Pressure(Mpa):16---18Mpa

2, Hydraulic Cylinder Range(Lift/Down):d=100×440mm

3, Hydraulic Cylinder Range(Clamp/Loosen):d=63×700mm

4, Hydraulic Station Motor Power:4KW     Short Time(S2) Working Type  Nominal voltage:3100V  50Hz

5, Hydraulic Station Electromagnetic Valve Working Power:220V 50 Hz

Trolley, rail

Spare part list:

Name	Model	Quantity
Button+	XB2BA21C	1 set
Button	XB2BA42C	1 set
Brake decompression valve	GR2000	1 set

 RG-600 Surface/core paper preheater

1, Working width: 1800mm

2, Preheating roll diameter: d=600mm     Wrap angle adjusting range: 60°-270°

   Wrap angle roll diameter: d=85mm×2

3, Steam temperature: 150-200ºC      Steam pressure: 0.8-1.3Mpa

4, Power source: 380V     50Hz

5, Motor power: 250W    Short time(S2)working model

SF-320S Adsorption Type Single Facer

1, working width:1800mm

2, operation direction is under customer's choice

3, design speed 80m/min, economic speed 60m/min

4, temperature160-200ºC

5, gas source 0.4-0.9Mpa

6, power 72KW( 18 pcs qtz pipe×4KW/pc )

7, flute type UV or UVV

Roll's parameters

1, Corrugating roll diameter: d=320mm     

2, Pressure roll diameter: d=324mm

3, Coating roll diameter: d=215mm    

4, Preheater diameter: d=320mm

 DF Overbridge

1, Working width: 1800mm

2, Operation direction: left or right ( according to the customer's factory )

3, The top height: 4700mm

4, Working speed: 100m/min

Roller's diameter parameters:

1, Paper roller and tension roller diameter: d=130mm      

Conveyor roller diameter: d=180mm

2, Active tension roller diameter: d=85mm       

Paper passing roller and guiding roller diameter:d=111mm

3,Paper towing shaft diameter: d=110mm       

RG-600 3 ply preheater

1, Working width: 1800mm

2, Preheating roll diameter: d=600mm     Wrap angle adjusting range: 60°-270°

   Wrap angle roll diameter: d=85mm

3, Steam temperature: 150-200ºC      Steam pressure: 0.8-1.3Mpa

4, Power source: 380V     50Hz

5, Motor power: 250W    Short time(S2)working mode

GM-C Heavy type double coating machine

1, Max effect width:1800mm

2, Operation direction:left or right set(Acording to client's factory situation)

3, Max economic speed:200m/min

4, Preheaters temperature range: 150-200ºC    Steam pressure: 1.12-1.3Mpa 

5, Gas resource prssure: 0.4-0.9Mpa

Roller's diemeter parameters:

1, Coating roller's diameter: d=269mm              

Glue shaping roller's diameter: d=140mm

2, Lower preheating roller's diameter: d=402mm            

Upper preheating roller's diameter: d=374mm

3, Cardbaord passing roller's diameter: d=110mm

Spare parts list:

Name	Model	Quantity
Scratching board	Felt	2
Synchronous belt	800mm×8M×30 mm	1
Button	XB2BA21C,XB2BA42C	1 each

 SM-S Double facer

1, Max effect width:1800mm

2, Operation direction:left or right set(According to client's factory situation)

3, Max economic speed:120m/min

4, Temperature request: 160-200ºC   Steam pressure: 0.8-1.3Mpa

5, Gas resource prssure: 0.6-0.9Mpa

6, Cool shaping length: 6 meters    Heating plate: 14 pcs

7, Hydraulic system pressure: 6---8Mpa

Motor and electric appliance parameters:

1, The main driving motor power: 37KW    

380V        50Hz     continuous (S1) working mode

2, Hydraulic station motor power: 2.2KW                 

380V        50Hz     continuous (S1) working mode

ZQS Thin blade slitter scorer

Structure characteristics:

1, Overcome the conventional double knife slitter scorer's disadvantage that collaps the cardboard when cutting. The cutting boards is smooth. The quality has improved significantly.

2, The whole machine can be moved horizontally. Cycloid reducer adjustment. Dragon skeleton type. Electric scending and descending.

3, The slitting knife and scorring knife is conveniently adjusted. Error is ±0.5mm. Equipped with auto sharpening device which can be set time sharpening and intermittent sharpening.

4, This machine adopts 5 knives and 8 lines. The blade is made of tungsten alloy steel. Using life is above 3 million m run. 

NC-100 Computerized Cut Off

1,Max effect width:1800mm

2,Operation direction:left or right set(Acording to client's factory situation)

3,Max economic speed:120m/min

4,Machine device:NC straight blade cutter

5,Min cutting lenth:500mm

6,Max cutting lenth:9999mm

7,Cutting precision:constant speed:±1mm,no constant speed:±2mm

Roller's diemeter parameters:

1,Centre to centre spacing of the upper and lower knife roller:d=216mm     

Dynamic balance treatment of the knife roller

2,Diemeter of the front lower conveying roller :d=156mm         

Dynamic balance treatment

3,Diemeter of the rear lower conveying roller:d=156mm         

Dynamic balance treatment

4,Diemeter of the front upper paper pressing roller:d=70mm          

5,Diemeter of the rear upper paper pressing roller:d=70mm

Note:All of the rollers has been grinded and chomium plated(excluding the upper and lower knife roller)

DMT Right angle stacker

1, Max working width: 1800mm

2, Operation direction: left or right( according to customer's factory )

3, Max working speed: 80m/min

4, Max piling lenth: 3000mm

5, Max piling height: 200mm

ZJZ Glue kitchen

1, Horizontal main glue mixer                           1set

2, Adhesive glue mixer                                1set

3, Store glue mixer                                     1 set

4, Heavy type tri-ply glue machine coating bucket        1 set

5, Heavy type tri-ply glue machine glue return bucket     1 set

6, Single facer coating bucket                           2 sets

7, Single facer glue return bucket                        2 sets

8, Glue conveying pump                                4 sets

Glue bucket diameter parameters:

1, Horizontal main glue mixer: 1250mm×1000mm×900mm

2, Adhensive glue mixer diameter: d=800mm×900mm

3, Heavy type tri-ply glue machine coating bucket diameter: d=800mm×1000mm

  Single facer coating bucket: d=800mm×1000mm

4, Glue store bucket diameter: d=1200mm×1200mm

ZQ Steam system

1, Steam consumption: 3-4T/h

2, Suitable boiler: 4t/h

3, Suitable boiler pressure: 1.25Mpa      Pipe inside temperature: 170-200ºC

 NC-80 Computerrised cut off working interface 

1, Electric control system: The main speed adjustment deparment adopts electromagnetic  speed adjustment motor. The speed display control box equipped with the speed display of each machine, machine calling & sharp stop functions.

2, The electrical components are the famous brand like CHNT or DELIXI.

3, The cabinet surface is electrostatic spray paint, wearable and beautiful.